Laempe Mössner Sinto GmbH has unveiled a groundbreaking fully automated high-volume 3D printing line for sand cores, marking a significant advancement in foundry technology. Developed in close collaboration with the BMW Group and R.Scheuchl GmbH, this innovative solution is already in operation at BMW's Landshut foundry, producing molds for components of its latest six-cylinder engine generation. Now, Laempe is making this technology available to other customers.
A Collaborative Effort for Automotive Excellence
The development of this 3D printing line represents a strong partnership between industry leaders. By working closely with BMW, a major player in the automotive sector, and R.Scheuchl GmbH, a trusted solutions provider for the foundry industry, Laempe has created a system tailored to the demanding requirements of high-volume production. This collaboration has resulted in a robust and efficient solution ready for widespread adoption.
The 3D Printing Line: A Deep Dive
The automated line comprises six high-speed 3D printers, integrated with advanced 3D measurement and core removal solutions. This comprehensive system enables seamless production from digital design to finished mold. Key features of Laempe's 3D printing technology include:
Bidirectional Printing: This technology significantly increases printing speeds, enabling high-volume production.
Modular Design: The printers are designed with a modular architecture, allowing for easy expansion and integration into fully automated solutions. This scalability ensures the system can adapt to evolving production needs.
Open System: Unlike some proprietary systems, Laempe's solution is open, meaning customers are not locked into specific raw material suppliers. This provides greater flexibility and cost control.
Laempe Printing Wizard Software: This dedicated software optimizes the entire printing process, from slicing and scaling to morphing print jobs, ensuring accuracy and efficiency.
Industry Standard Compliance: The printers are designed to meet established industry standards for casting, ensuring seamless integration into existing foundry workflows.
BMW's Implementation and Beyond
BMW has already integrated the 3D printing line into its Landshut foundry, utilizing it to produce printed molds for critical components of its new six-cylinder engine generation. This real-world application demonstrates the system's effectiveness and reliability in a high-demand manufacturing environment.
A Significant Investment in the Future of Foundry
Laempe has invested a mid-double-digit million euro sum in the development of this 3D printing line, with a significant portion of the funding coming from the collaborative project with the BMW Group. This substantial investment underscores Laempe's commitment to innovation and its belief in the transformative potential of 3D printing for the foundry industry.
Laempe's Unique Position in the Market
Laempe highlights its unique position as the only supplier that develops and operates both core shooters and 3D printers. This dual expertise provides them with an in-depth understanding of the cost structures of both technologies, allowing them to offer customers informed and tailored solutions.
Looking Ahead: Expanding the Reach of 3D Sand Core Printing
With the successful implementation at BMW and the official launch of sales, Laempe aims to bring its innovative 3D printing solution to a wider audience. The company believes this technology can economically shift more applications from traditional core shooting to additive manufacturing, providing customers with a competitive edge and opening up new growth opportunities. The company believes that this technology will allow for many more applications to make the transition from core shooting to additive manufacturing. This will allow for new growth opportunities and a real competitive advantage.
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